granulated urea + elemental sulphur fertiliser

Building on years of joint experience in the field of sulphur granulation, Sandvik and Shell joined forces and successfully demonstrated the integration of the Shell Thiogro Urea-ES technology and Sandvik Rotoform equipment during a series of continuous plant trials at Sandvik’s productivity centre in Fellbach (Germany). Shell’s unique technology and the versatility of the Sandvik equipment enabled the production of Shell Urea-ES granules containing up to 70% of finely dispersed elemental sulphur in a urea matrix.

In the Sandvik Rotoform System, the homogeneous Shell Urea-ES emulsion is fed to the unit and deposited in the form of drops (diameter of 2-4 mm) across a steel belt cooler. Water is sprayed against the underside of the solid steel belt (ensuring no cross contamination either to product or to water. As the product moves along the steel belt, the liquid droplets are converted into solid pastilles. The final solid product is collected at the end of the belt and sent to the downstream handling system (conveying, storage silo, bagging, etc.).

“We are pleased to collaborate with Sandvik to granulate our new Shell Urea-ES technology products on their robust Rotoform equipment. With this success, more and more fertiliser producers can granulate our urea + elemental sulphur fertiliser to potentially unlock better crop yields and improve soil health,” said Michael Lumley, Vice President of Shell Sulphur Solutions.

Sulphur manufacturing outlet

Shell has collaborated with key players in granulation technologies in order to develop solutions for owners of small to medium-sized granulation plants and believes Sandvik’s standalone Rotoform granulation equipment provides a fully fit for purpose system to undertake product diversification at fertiliser production sites.

“We believe specialty fertilisers are the future, as they promise not only a win-win situation for both farmers and fertiliser producers, but also contribute to a better environment through effective fertiliser applications. Sandvik offers versatile Rotoform system to manage various formulations. Our collaboration with Shell for the Urea Elemental Sulphur has been a rewarding partnership,” said Johan Sjögren, Managing Director of Sandvik Process Systems.

One standard Rotoform High Speed unit can produce up to 150 MTPD of Shell Urea-ES granules, perfect for customers looking for diversification to speciality fertilisers, yet more lines can be easily installed in parallel to multiply the capacity.

To support industrial deployment, Sandvik and Shell are finalising their combined design to support installation in greenfield and brownfield projects, which will allow current and new Rotoform owners to expand their product portfolio by enabling the production of Shell Urea-ES fertiliser.

Notes to editors

  • For over a decade, Shell, through its suite of Thiogro technologies, has supported the fertiliser industry by developing safe and efficient means of incorporating sulphur into fertilisers to produce sulphur enhanced ammonium phosphate, sulphur enhanced triple superphosphate and most recently, sulphur enhanced urea fertilisers.
  • Sandvik has supplied over 2000 granulation systems worldwide, used within a number of industries including the sulphur and the fertiliser industries. With increasing demand for products containing elemental sulphur, Sandvik has sought technology partners to broaden the range of fertiliser products that can be granulated using Rotoform. Sandvik concluded that it provided a safe, reliable and flexible means of answering a key challenge of the nitrogen fertiliser industry, namely the production of sulphur enhanced urea fertiliser.

Media Enquiries

Sandvik Process Systems:
Steven Sutanto
+ 49 711 5105 306
steven.sutanto@sandvik.com

Shell Sulphur Solutions:
Oliver Lim
+ 65 6477 7499
o.lim@shell.com

About Sandvik Process Systems:

Sandvik Process Systems partnership with Chemical industries extends back more than 50 years. It is a market leader in the design, engineering, and installation of solidification and material handling solution for wide range of products. Part of Sandvik group, a business active in more than 130 countries, Sandvik Process Systems combine the responsiveness and customer focus of a medium-sized company with the strength and stability of a global engineering group.

Shell UREA-ES Technology

Shell Urea-ES technology seeks to provide vital sulphur nutrients to soils by enabling urea producers to incorporate micron-sized elemental sulphur particles into urea. Unlike sulphur coatings for which the nutrient value of the coating is challenged, the micronised nature of the sulphur in Urea-ES (< 40um) enables its fast oxidation and provides sulphur nutrients to plants in the year of application, and supports farmers to unlock higher crop yields and improve soil health.

Shell Thiogro technologies

Shell Thiogro technologies help to enable fertiliser producers to safely incorporate micron-sized particles of elemental sulphur into the world’s most widely-used fertilisers, including MAP, DAP, TSP and urea. The fine elemental sulphur particle size promotes the oxidation of the sulphur within the crop season. Shell Thiogro technologies have been licensed and installed in fertiliser plants in Asia, North America and Australia. Shell Thiogro is part of Shell Sulphur Solutions, Shell’s dedicated business for managing the complete sulphur value chain.

Cautionary Note

The companies in which Royal Dutch Shell plc directly and indirectly owns investments are separate legal entities. In this announcement “Shell”, “Shell group” and “Royal Dutch Shell” are sometimes used for convenience where references are made to Royal Dutch Shell plc and its subsidiaries in general. Likewise, the words “we”, “us” and “our” are also used to refer to subsidiaries in general or to those who work for them. These expressions are also used where no useful purpose is served by identifying the particular company or companies. ‘‘Subsidiaries’’, “Shell subsidiaries” and “Shell companies” as used in this announcement refer to companies over which Royal Dutch Shell plc either directly or indirectly has control. Entities and unincorporated arrangements over which Shell has joint control are generally referred to as “joint ventures” and “joint operations” respectively. Entities over which Shell has significant influence but neither control nor joint control are referred to as “associates”. The term “Shell interest” is used for convenience to indicate the direct and/or indirect ownership interest held by Shell in a venture, partnership or company, after exclusion of all third-party interest.

This announcement contains forward-looking statements concerning the financial condition, results of operations and businesses of Royal Dutch Shell. All statements other than statements of historical fact are, or may be deemed to be, forward-looking statements. Forward-looking statements are statements of future expectations that are based on management’s current expectations and assumptions and involve known and unknown risks and uncertainties that could cause actual results, performance or events to differ materially from those expressed or implied in these statements. Forward-looking statements include, among other things, statements concerning the potential exposure of Royal Dutch Shell to market risks and statements expressing management’s expectations, beliefs, estimates, forecasts, projections and assumptions. These forward-looking statements are identified by their use of terms and phrases such as ‘‘anticipate’’, ‘‘believe’’, ‘‘could’’, ‘‘estimate’’, ‘‘expect’’, ‘‘goals’’, ‘‘intend’’, ‘‘may’’, ‘‘objectives’’, ‘‘outlook’’, ‘‘plan’’, ‘‘probably’’, ‘‘project’’, ‘‘risks’’, “schedule”, ‘‘seek’’, ‘‘should’’, ‘‘target’’, ‘‘will’’ and similar terms and phrases. There are a number of factors that could affect the future operations of Royal Dutch Shell and could cause those results to differ materially from those expressed in the forward-looking statements included in this announcement, including (without limitation): (a) price fluctuations in crude oil and natural gas; (b) changes in demand for Shell’s products; (c) currency fluctuations; (d) drilling and production results; (e) reserves estimates; (f) loss of market share and industry competition; (g) environmental and physical risks; (h) risks associated with the identification of suitable potential acquisition properties and targets, and successful negotiation and completion of such transactions; (i) the risk of doing business in developing countries and countries subject to international sanctions; (j) legislative, fiscal and regulatory developments including regulatory measures addressing climate change; (k) economic and financial market conditions in various countries and regions; (l) political risks, including the risks of expropriation and renegotiation of the terms of contracts with governmental entities, delays or advancements in the approval of projects and delays in the reimbursement for shared costs; and (m) changes in trading conditions. There can be no assurance that future dividend payments will match or exceed previous dividend payments. All forward-looking statements contained in this announcement are expressly qualified in their entirety by the cautionary statements contained or referred to in this announcement. Readers should not place undue reliance on forward-looking statements. Additional risk factors that may affect future results are contained in Royal Dutch Shell’s 20-F for the year ended December 31, 2016 (available at www.shell.com/investor and www.sec.gov). These risk factors also expressly qualify all forward looking statements contained in this announcement and should be considered by the reader. Each forward-looking statement speaks only as of the date of this announcement, 16 May, 2017. Neither Royal Dutch Shell plc nor any of its subsidiaries undertake any obligation to publicly update or revise any forward-looking statement as a result of new information, future events or other information. In light of these risks, results could differ materially from those stated, implied or inferred from the forward-looking statements contained in this announcement.

We may have used certain terms, such as resources, in this announcement that United States Securities and Exchange Commission (SEC) strictly prohibits us from including in our filings with the SEC. U.S. Investors are urged to consider closely the disclosure in our Form 20-F, File No 1-32575, available on the SEC website www.sec.gov

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