Shell Gadus for Automation and Robotics

Title: Transforming Manufacturing with Industry 4.0 and Robotics

Description: Video explaining the impact of Industry 4.0 and robotics on general manufacturing and how Shell is helping its customers and manufacturing facilities embrace Industry 4.0 with its expertise, products and services.

Duration: 4 minutes 25 seconds

Transforming Manufacturing with Industry 4.0 and Robotics accessibility transcript

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Transforming Manufacturing with Industry 4.0 and Robotics

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Transition to a short clip of a series of robotic arms working on a manufacturing line, of a giant robotics arm picking up parts in a factory and of robotics working on small parts on a manufacturing line

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Internet Of Things

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Big Data and

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Robotics

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Drive greater agility

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Transition to a clip of a man using a VR headset in front of a computer screen with an image of a piece of equipment with text overlay.

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Precision

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Efficiency

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And operational performance

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Clip of woman using a robotic hand in front of two computer screens and another robotic arm following her finger movements

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Dr Felix Guerzoni

Shell Lubricant Solutions

Product Application Specialist

APME Team Lead

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In Shell’s Industry 4.0 research,

we’ve identified that over 80% of manufacturing facilities are

adopting some form of smart technology including the Internet of Things, including sensor technology

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Image of man focused on building a robot. The screen transitions to another man looking at a screen as he works with machinery.

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and real time monitoring of information

which is driving the production of processes and efficiencies

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Transition to a man working on car doors in a manufacturing plant

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Today’s manufacturing facilities

 – especially in the automotive and electronic sector –

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are highly dependent on automated robotics

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which are dependent in turn on RV gear reducers

where a high quality industrial gear oil

and also grease are important to its reliability and precision.

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How Shell is supporting its customers

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Shell is helping its customers and also

manufacturing facilities embrace Industry 4.0 in a number of ways.

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This starts with working with equipment manufacturers

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and their operators to ensure we understand their friction points

or challenges in operation

and that we can improve efficiencies

through leveraging a number of lubricant

as well as service solutions

to help improve and reduce their total cost of ownership.

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Specialised greases to help protect robotics equipment

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Edward Worthington

Shell Lubricant Solutions

Global Technology Manager

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The difference in using oil and grease

in robotic systems is mainly depending

on the application from the OEM

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Screen transitions to an animation of a robot arm moving around and showcasing the internal bearings of an RV reducer. A call out box ‘Shell Gadus S4 V80 XE’ is included on the screen.

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the environment

and also the design of the OEM.

For example, the Shell Gadus S4 V80 XE

was especially designed for the RV reducers.

and there the focus was more to control

the friction regime of the bearings in the RV

to make sure we increase the lifetime.

Next to that,

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we have the development of the harmonic drive greases

where we specially focus on film strength

which gives protection to the gears.

For both that means we get a longer lifetime

and you have a reduction on your downtime.

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Transition to animation of four robotic arms working on a car manufacturing line with car parts at the side.

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When using high quality lubricants,

they basically reduce the friction,

are more stable over a longer time

and are better resistant against environmental circumstances.

[Visual]

Transition to animation of one robotic arm from the car manufacturing line highlighting in circles the three RV gear reducers. The animation moves to the side and showcases icons on the right side corresponding to: noise, friction, corrosion, leakage, arctic temperatures and odour.

A white background appears with text overlay. The title reads ‘High performance and failure prevention under typical operational challenges’ The screen also includes icons corresponding to: noise, friction, corrosion, leakage, arctic temperatures and odour.

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In the end it helps down

to increase the equipment life and reduce downtime.

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Screen transitions to clip with six robotic arms in action building cars on the manufacturing line.

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Long lasting gear oils that help improve performance

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Shell Robotic Gear Oil S4 150

is a high performance, synthetic lubricant

designed especially for use

in RV gear reducers in industrial robotics.

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Screen transitions to animation of a dissected RV gear reducer with a call out text box ‘Shell Robotic Gear Oil S4 150’ on the right of the screen

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The synthetic technology provides operators

with a long oil drain interval in excessive

of over 24 thousand hours of service.

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Further, its frictional coefficient

as well as its low carrying capability

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and anti-wear performance

provides exceptional protection for gears and bearings in robotics.

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So thanks to its very low pour point

and low temperature fluidity

as well as it high viscosity index,

Shell robotic gear oil S4 150 is also suitable for applications

across a wide variety of operating temperatures.

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Screen transitions to clip of one robotic arm in yellow carrying parts in a factory and rotating

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Why partner with Shell?

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Shell Lubricant Solutions can work with our customers

to identify a cradle to grave end to end performance package

where we couple the lubricant selection,

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Screen transitions to video of two men with Shell uniforms walking around the outside of a manufacturing site and monitoring the operations. The screen to transitions to two other Shell experts in uniform, hard hats and protective glasses looking at machinery at a plant including a close up of their faces.

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ensuring we can train our operators on

how to use and apply correctly the lubricants and service

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and then to maintain and monitor those

through either online technologies

such as Shell Remote Sense technology

or offline technologies

using our Shell Lube Analyst

oil condition monitoring approach.

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OEM and customer collaboration

enables Shell Lubricants Solutions to develop

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high performance industrial robotic gear solutions

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that will improve and enhance

the efficiency and operation of equipment.

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All performance characteristics discussed are derived from tests in laboratories of Shell Lubricant Solutions or partners using accepted standard methods during the period Jan 2019 to July 2021.

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