{"organism":"Page","children":[{"organism":"Container.Raw","children":[{"organism":"Metadata","model":{"title":"Polyols for flexible foam — A guide to formulation and performance tuning","text":"\u003Cp\u003EPolyol properties influence polyurethane foam performance. Explore formulation strategies to optimize comfort, durability, support, resilience, and overall quality.\u003C/p\u003E\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\n","links":[{"value":"https://www.shell.com/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance.html"}],"image":{"src":"https://www.shell.com/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/_jcr_content/root/metadata.shellimg.png/1756229858057/three-members-of-family.png","alt":"Smiling family sitting on couch","width":2940,"height":1653},"tags":[{"name":"Chemicals","value":"line-of-business:b2b/chemicals"}]},"id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/metadata"},{"organism":"ContentOwner","model":{},"id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/contentowner"},{"organism":"Container.Header","children":[{"organism":"Container.Raw","ref":"https://www.shell.com/_jcr_content/root/header/inherited.model.json","id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/header/inherited","model":{}},{"organism":"Breadcrumb","model":{"links":[{"name":"Home","value":"https://www.shell.com/"},{"name":"Business customers","value":"https://www.shell.com/business-customers.html"},{"name":"Shell Chemicals","value":"https://www.shell.com/business-customers/chemicals.html"},{"name":"Resources & Insights","value":"https://www.shell.com/business-customers/chemicals/resources.html"},{"name":"Polyols for flexible foam: A formulation & performance guide","value":"https://www.shell.com/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance.html"}]},"id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/header/breadcrumb"}],"id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/header","model":{}},{"organism":"Container.Main","children":[{"organism":"Container.Section","children":[{"organism":"PageHeaderBanner","color":"semitransparent","model":{"title":"Polyols for flexible foam — A guide to formulation and performance tuning","image":{"src":"https://www.shell.com/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/_jcr_content/root/main/section/page_header.shellimg.png/1756226897221/three-members-of-family.png","alt":"Smiling family sitting on couch","width":3795,"height":1662}},"id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/main/section/page_header"},{"organism":"PromoFull","color":"brand3-solid","id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/main/section/promo","model":{"title":" ","text":"\u003Cp\u003EPolyurethane foam manufacturers strive to optimise comfort, durability, and support in their products.\u003C/p\u003E\r\n\r\n\r\n\u003Cp\u003EBut these performance qualities aren’t decided at the moulding stage. They’re built into the formulation itself.\u003C/p\u003E\r\n\r\n\r\n\u003Cp\u003EA clear understanding of how polyol characteristics shape foam behaviour empowers formulators to tailor performance precisely to end-use demands and customer expectations.\u003Csup\u003E\u003Csup\u003E1\u003C/sup\u003E\u003C/sup\u003E\u003C/p\u003E\r\n\r\n\r\n\u003Cp\u003E \u003C/p\u003E\r\n\r\n\r\n\r\n\r\n","image":{"src":"https://www.shell.com/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/_jcr_content/root/main/section/promo.shellimg.png/1756227303017/man-and-woman-on-couch-laughing-with-coffee-mugs.png","alt":"Man and woman on couch laughing with coffee mugs","width":2601,"height":1464}}}],"id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/main/section","model":{}},{"organism":"Container.Section","color":"inherited","children":[{"organism":"PromoSimple.Text","color":"inherited","id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/main/section_28754404/text","model":{"text":"\u003Cp\u003EEvery polyol property plays a specific role in determining how a foam behaves during production and in use. Mastering these characteristics helps manufacturers engineer foams that meet targeted structural, aesthetic, and regulatory needs.\u003C/p\u003E\r\n"}},{"organism":"PromoSimple.Text","color":"brand1-subtle","colspan":4,"id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/main/section_28754404/text_350601813","model":{"title":"Molecular weight controls feel and flexibility","text":"\u003Cp\u003EFoams made with lower molecular weight polyols tend to be firmer and more supportive. In contrast, higher molecular weight polyols enhance softness and elasticity. This makes them well-suited for high-resilience (HR) applications.\u003Csup\u003E2\u003C/sup\u003E\u003C/p\u003E\r\n\u003Cp\u003EFormulators may increase molecular weight to improve cushioning in impact-prone areas or decrease it when firmer support and reduced sag are priorities.\u003C/p\u003E\r\n\u003Cp\u003E \u003C/p\u003E\r\n"}},{"organism":"PromoSimple.Text","color":"brand1-subtle","colspan":4,"id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/main/section_28754404/text_350601813_copy","model":{"title":"Solids content determines hardness and load-bearing capacity","text":"\u003Cp\u003EPolymer polyols that contain solids — such as styrene-acrylonitrile (SAN) — boost foam hardness and structural integrity.\u003Csup\u003E3\u003C/sup\u003E\u003C/p\u003E\r\n\r\n\u003Cp\u003EAdjusting solids content gives formulators a way to control how foam resists indentation and recovers under load, which is especially important for products requiring long-term performance.\u003C/p\u003E\r\n\r\n\r\n"}},{"organism":"PromoSimple.Text","color":"brand1-subtle","colspan":4,"id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/main/section_28754404/text_350601813_copy_39546436","model":{"title":"Hydroxyl number and functionality support structural stability","text":"\u003Cp\u003EHigher functionality polyols support greater crosslinking, resulting in foams that are more dimensionally stable and resistant to compression over time.\u003C/p\u003E\r\n\u003Cp\u003E\u003Ca href=\"https://pubs.acs.org/doi/10.1021/acs.macromol.1c00501\" target=\"_blank\"\u003EFormulators may increase functionality to reinforce durability or reduce it to prioritise softness and elasticity in the final product.\u003C/a\u003E\u003C/p\u003E\r\n"}},{"organism":"PromoSimple.Text","color":"brand1-subtle","colspan":4,"id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/main/section_28754404/text_350601813_copy_2045063155","model":{"title":"Viscosity affects processability and cell uniformity","text":"\u003Cp\u003ELower-viscosity polyols flow more easily and mix efficiently, aiding in faster and more uniform production. Higher-viscosity polyols support tighter cell structures but may require more precise handling.\u003Csup\u003E4\u003C/sup\u003E\u003C/p\u003E\r\n\u003Cp\u003EA formulator might choose lower viscosity for high-throughput slabstock operations or higher viscosity to enhance foam structure.\u003C/p\u003E\r\n"}},{"organism":"PromoSimple.Text","color":"brand1-subtle","colspan":4,"id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/main/section_28754404/text_350601813_copy_","model":{"title":"Reactivity profile shapes production efficiency","text":"\u003Cp\u003EFast-reacting polyols enable rapid, continuous production cycles, while slower-reacting formulations allow better flow and more consistent rise profiles in complex moulds.\u003Csup\u003E5\u003C/sup\u003E\u003Cbr\u003E\r\n\u003C/p\u003E\r\n\r\n\u003Cp\u003EFormulators can adjust reactivity based on the needs of the production environment, such as whether they require speed or greater control.\u003C/p\u003E\r\n\r\n\u003Cp\u003E \u003C/p\u003E\r\n\r\n\r\n"}},{"organism":"PromoSimple.Text","color":"brand1-subtle","colspan":4,"id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/main/section_28754404/text_350601813_copy__76250582","model":{"title":"Low VOC polyurethane foams for compliance and safety","text":"\u003Cp\u003EFoams made with low-VOC polyols help improve indoor air quality and may be necessary to meet safety and emissions guidelines, such as those that fall under the EU Ecolabel program.\u003Csup\u003E6\u003C/sup\u003E\u003C/p\u003E\r\n\r\n\u003Cp\u003EChoosing low-VOC polyols can enable compliance as well as brand sustainability claims.\u003C/p\u003E\r\n\r\n\u003Cp\u003EWith an understanding of how polyol characteristics shape foam performance, formulators can begin aligning those properties with end-use requirements.\u003C/p\u003E\r\n\r\n\r\n"}},{"organism":"PromoBanner","color":"brand1","id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/main/section_28754404/promo","model":{"title":"Optimise polyurethane foam performance","text":"\u003Cp\u003EFlexibility, firmness, and durability all begin with the right polyol selection. Shell CARADOL® polyols help manufacturers achieve product strength, comfort, and resilience, without compromising processability or VOC targets.\u003C/p\u003E\r\n\r\n\r\n\r\n\r\n\r\n\r\n","links":[{"name":"Get the guide","value":"https://cloud.chemical.shell.com/characteristics-of-foam","icon":"/content/dam/shell/icons/global/operations/book.svg"}],"image":{"src":"https://www.shell.com/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/_jcr_content/root/main/section_28754404/promo.shellimg.png/1757001535787/shoe-bottom-over-field-of-grass.png","alt":"Shoe bottom over field of grass ","width":3507,"height":1536}}}],"id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/main/section_28754404","model":{"title":"Six polyol traits that influence foam behaviour"}},{"organism":"Container.Section","color":"brand3-solid","children":[{"organism":"PromoSimple.Text","color":"inherited","id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/main/section_426048828/text","model":{"text":"\u003Cp\u003EMany flexible foam formulations rely on blending polyols to achieve the desired performance balance.\u003Csup style=\"font-weight: normal;\"\u003E7 \u003C/sup\u003EThe right combination depends on desired performance characteristics, such as comfort, durability, or resilience. The following examples illustrate how polyol properties are tuned for specific markets:\u003C/p\u003E\r\n"}},{"organism":"PromoSimple.Text","color":"inherited","colspan":4,"id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/main/section_426048828/text_1188296707","model":{"title":"Mattresses","text":"\u003Cp\u003EFoams in mattresses must provide comfort, support, and low emissions.\u003C/p\u003E\r\n\u003Cul\u003E\r\n\u003Cli\u003E\u003Cb\u003EHigh molecular weight\u003C/b\u003E: Delivers softness and flexibility\u003C/li\u003E\r\n\u003Cli\u003E\u003Cb\u003EModerate solids content\u003C/b\u003E: Helps maintain structure and prevent sag\u003C/li\u003E\r\n\u003Cli\u003E\u003Cb\u003ELow-VOC formulations\u003C/b\u003E: Enable compliance with indoor air quality standards.\u003Csup\u003E8\u003C/sup\u003E\u003C/li\u003E\r\n\u003C/ul\u003E\r\n\u003Cp\u003EFormulators aim to balance softness and firmness while ensuring durability and regulatory alignment.\u003C/p\u003E\r\n\u003Cp\u003E \u003C/p\u003E\r\n"}},{"organism":"PromoSimple.Text","color":"inherited","colspan":4,"id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/main/section_426048828/text_1188296707_copy","model":{"title":"Automotive seating","text":"\u003Cp\u003ESeating foams must retain shape under extended load and fluctuating temperatures.\u003C/p\u003E\r\n\u003Cul\u003E\r\n\u003Cli\u003E\u003Cb\u003EHigh functionality\u003C/b\u003E: Supports crosslinking for dimensional stability\u003Csup\u003E9\u003C/sup\u003E\u003C/li\u003E\r\n\u003Cli\u003E\u003Cb\u003EFast-reacting polyols\u003C/b\u003E: Enable efficient moulding cycles\u003Csup\u003E10\u003C/sup\u003E\u003C/li\u003E\r\n\u003C/ul\u003E\r\n\u003Cp\u003EFor seating applications, resilience, precision moulding, and lifecycle performance are paramount.\u003C/p\u003E\r\n\u003Cp\u003E \u003C/p\u003E\r\n"}},{"organism":"PromoSimple.Text","color":"inherited","colspan":4,"id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/main/section_426048828/text_1188296707_copy_1675754407","model":{"title":"Footwear midsoles","text":"\u003Cp\u003EThese foams must withstand repeated stress while maintaining comfort and shape.\u003C/p\u003E\r\n\u003Cul\u003E\r\n\u003Cli\u003E\u003Cb\u003EHigh molecular weight\u003C/b\u003E: Increases flexibility and rebound\u003C/li\u003E\r\n\u003Cli\u003E\u003Cb\u003EModerate reactivity\u003C/b\u003E: Helps balance energy return and form retention\u003Csup\u003E11\u003C/sup\u003E\u003C/li\u003E\r\n\u003C/ul\u003E\r\n\u003Cp\u003EFormulators optimise both cushioning and compression properties depending on the shoe’s intended function.\u003C/p\u003E\r\n"}}],"id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/main/section_426048828","model":{"title":"Polyurethane foam formulation by application"}},{"organism":"Container.Section","children":[{"organism":"PromoSimple.Text","color":"inherited","id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/main/section_799450862/text","model":{"text":"\u003Ctable cellpadding=\"1\" cellspacing=\"0\" border=\"1\"\u003E\r\n\u003Ctbody\u003E\u003Ctr\u003E\u003Cth scope=\"col\"\u003EApplication\u003C/th\u003E\r\n\u003Cth scope=\"col\"\u003EPolyol consideration\u003C/th\u003E\r\n\u003Cth scope=\"col\"\u003EPerformance goals\u003C/th\u003E\r\n\u003C/tr\u003E\u003Ctr\u003E\u003Ctd\u003EMattresses\u003C/td\u003E\r\n\u003Ctd\u003EHigh MW, moderate solids, low VOC\u003C/td\u003E\r\n\u003Ctd\u003ESoftness, support, and low emissions \u003C/td\u003E\r\n\u003C/tr\u003E\u003Ctr\u003E\u003Ctd\u003EAutomotive seating\u003C/td\u003E\r\n\u003Ctd\u003EHigh functionality, high solids, fast reactivity\u003C/td\u003E\r\n\u003Ctd\u003EShape retention, consistent support, and comfort\u003C/td\u003E\r\n\u003C/tr\u003E\u003Ctr\u003E\u003Ctd\u003EFootwear midsoles\u003C/td\u003E\r\n\u003Ctd\u003EHigh MW, low viscosity, moderate reactivity\u003C/td\u003E\r\n\u003Ctd\u003EFlexibility, comfort, and rebound\u003C/td\u003E\r\n\u003C/tr\u003E\u003C/tbody\u003E\u003C/table\u003E\r\n"}},{"organism":"PromoFull","color":"brand1-solid","id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/main/section_799450862/promo","model":{"title":"Design better foams from the molecular level with polyether polyols","text":"\u003Cp\u003EFoam performance starts with smart formulation. By selecting polyether polyols with tailored molecular weights, solids content, reactivity profiles, and other key attributes, formulators can design products that meet both technical and regulatory requirements.\u003C/p\u003E\r\n\r\n\u003Cp\u003EShell CARADOL polyols include high-resilience, low-VOC, and co-polymer options to support desired performance across flexible foam applications.\u003C/p\u003E\r\n\r\n\u003Cp\u003E\u003Cb\u003E\u003Ca href=\"https://www.shell.com/business-customers/chemicals/our-products/polyols/flex-polyols-product-brochure.html\"\u003ELearn more about how Shell CARADOL can meet your formulation needs\u003C/a\u003E\u003C/b\u003E\u003C/p\u003E\r\n\r\n\r\n","image":{"src":"https://www.shell.com/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/_jcr_content/root/main/section_799450862/promo.shellimg.png/1756229436367/woman-lacing-up-running-shoes-and-sitting-on-the-ground.png","alt":"Woman lacing up running shoes and sitting on the ground","width":3828,"height":2154}}},{"organism":"PromoSimple.Text","color":"inherited","id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/main/section_799450862/text_765477951","model":{"title":"Sources:","text":"\u003Cp\u003E1 https://link.springer.com/article/10.1007/s10924-019-01527-7\u003C/p\u003E\r\n\u003Cp\u003E2 https://link.springer.com/rwe/10.1007/978-0-387-30160-0_9089\u003C/p\u003E\r\n\u003Cp\u003E3 https://www.sciencedirect.com/science/article/pii/S0142941821002178\u003C/p\u003E\r\n\u003Cp\u003E4 https://pubs.acs.org/doi/pdf/10.1021/bk-2021-1380.ch001\u003C/p\u003E\r\n\u003Cp\u003E5 https://www.sciencedirect.com/science/article/pii/S0014305721004079\u003C/p\u003E\r\n\u003Cp\u003E6 https://www.sn-tin.com/2025/04/30/tin-octoate-the-key-to-precise-control-of-viscosity-in-polyurethane-systems/\u003C/p\u003E\r\n\u003Cp\u003E7 https://ec.europa.eu/environment/ecolabel/documents/User_manual_mattresses.pdf\u003C/p\u003E\r\n\u003Cp\u003E8 https://www.linkedin.com/pulse/blended-polyols-key-tailored-polyurethane-performance-resty-nuegas/\u003C/p\u003E\r\n\u003Cp\u003E9 https://www.sciencedirect.com/topics/engineering/polyether-polyols\u003C/p\u003E\r\n\u003Cp\u003E10 https://pubs.acs.org/doi/pdf/10.1021/bk-2021-1380.ch001\u003C/p\u003E\r\n\u003Cp\u003E11 https://www.sn-tin.com/2025/04/30/tin-octoate-the-key-to-precise-control-of-viscosity-in-polyurethane-systems/\u003C/p\u003E\r\n\u003Cp\u003E12 https://www.organotin.org/archives/33734\u003C/p\u003E\r\n"}}],"id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/main/section_799450862","model":{}}],"id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/main","model":{}},{"organism":"Container.Footer","children":[{"organism":"Breadcrumb.Large","model":{"links":[{"name":"Home","value":"https://www.shell.com/"},{"name":"Business customers","value":"https://www.shell.com/business-customers.html"},{"name":"Shell Chemicals","value":"https://www.shell.com/business-customers/chemicals.html"},{"name":"Resources & Insights","value":"https://www.shell.com/business-customers/chemicals/resources.html"},{"name":"Polyols for flexible foam: A formulation & performance guide","value":"https://www.shell.com/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance.html"}]},"id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/footer/breadcrumb"},{"organism":"Container.Raw","ref":"https://www.shell.com/_jcr_content/root/footer/inherited.model.json","id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/footer/inherited","model":{}}],"id":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance/jcr_content/root/footer","model":{}}],"id":"/conf/shell/settings/wcm/templates/base/structure/jcr_content/root","model":{}}],"model":{"title":"Polyols for flexible foam: A formulation & performance guide","text":"Discover how polyol properties shape flexible polyurethane foam performance. Learn formulation strategies for comfort, durability, support, and more.","links":[{"name":"canonical","value":"https://www.shell.com/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance.html"},{"name":"errorUrl","value":"https://www.shell.com/error.html"},{"name":"hierarchy","value":"en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance"},{"name":"homeTitle","value":"Shell Global"},{"name":"homeUrl","value":"https://www.shell.com/"},{"name":"locale","value":"en-GB"},{"name":"title","value":"Polyols for flexible foam: A formulation & performance guide | Shell Global"},{"name":"textDirection","value":"ltr"},{"name":"template","value":"base"},{"name":"contentPath","value":"/content/shell/corporate/global/en_gb/business-customers/chemicals/resources/polyols-for-flexible-foam-formulation-and-performance"},{"name":"externalDisclaimerText","value":"Shell plc Legal Disclaimer\r\n\r\nYou are now leaving the Shell global website.\r\n\r\nThe link you have selected will direct you to a website that is not controlled by Shell plc or any member of the Shell Group. 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