Skip to main content

Improve refuelling efficiency at Singapore Changi Airport with an end-to-end digital solution

When it comes to refuelling, every second and every cent counts, inefficiencies in refuelling operations can cause delays, affecting passenger satisfaction. Research from Air Insight suggests that airlines’ operating margins can be improved by 0.43% with every minute saved on the ground.

Shell Aviation is working with Cathay Pacific to improve refuelling efficiency at Changi Airport with Shell SkyPad Data Exchange, its end-to-end digital refuelling solution. Cathay Pilot, James Toye, believes that the airline, its crew and passengers will see real benefits once this is rolled out across the Cathay network .

Shell SkyPad Data Exchange – A pilot’s view from Cathay Pacific

Read the transcript

Title: Shell: SkyPad Data Exchange

Duration: 3:59 minutes

Description:

An inside look into how Shell has revolutionized the refuelling process for aircrafts through the use of the Shell SkyPad.

Shell: SkyPad Data Exchange Transcript

[Visuals]
Shot of a Cathay Pacific plane in the sky

[Visuals]
Shell logo is seen on the bottom right of the screen

[Background audio plays]
Audio of pilot speaking into aircraft microphone

[Visuals]
Montage of shots showing the operations in and around the runway

[Narration]

Pilot

James Toye             

One of the things I love about flying-- you get challenged on so many different aspects.
It’s one of these careers that has many- multi-faceted, that keeps it very very interesting.

[Visuals]
James Toye fades into screen

[Visuals]
Lower third graphic also fades into screen, reading:
“James Toye
Pilot, Cathay Pacific”

[Interview]

Pilot

James Toye             

I’m James Toye, I’m a Captain, flying with Cathay for the last 15 years.

[Visuals]
Montage of shots showing the operations in and around the runway

[Narration]

Pilot

James Toye             

During a turnaround, the crew are normally the focal points for all the activities that are going on. Not only are you setting up the aircraft for the entire period of flight, but again, being this focal point with all these activities that are going on, makes the pre-flight period quite busy.

[Visuals]
Montage of shots showing Shell operators engaging in the refuelling process

[Narration]

Pilot

James Toye             

Refuelling is obviously one of the critical components and the traditional refuelling process was very very paper-intensive.

[Visuals]
Montage of shots showing the old, paper-intensive refuelling process with a whitewashed grade

[Narration]

Pilot

James Toye             

Typically an aircraft will do a standby fuel figure, where the fuel order we put onto a piece of paper, go down to the refueller, they would send it back and forth multiple times to make sure that the fuel level on the aircraft was very very accurate.

Once passengers are checked in and cargo loading is finished, then they’ll make a final fuel decision.

[Visuals]
James Toye fades into screen

[Interview]

Pilot

James Toye             

Bringing digital refuelling to Singapore Changi Airport is a huge step forward as far as integration and enhancing technology. There’s efficiency gains and accuracy gains on both Shell and Cathay Pacific.

[Visuals]
Montage of shots showing the new, SkyPad-reliant refuelling process

[Narration]

Pilot

James Toye             

If you look at technology in aviation,

[Visuals]
James Toye fades into screen

[Narration]

Pilot

James Toye

--it’s made leaps and bounds. Every new generation of aircraft that comes through is smarter, and one of the biggest things we’ve done recently is through mobile devices, and this connectivity. Within Cathay Pacific we use an internal application called Flight Folder, and this communicates directly through to the Shell SkyPad Data Exchange, where they send messages back and forth.

[Visuals]
Montage of shots showcasing Pilot James Toye and Shell operators using the Flight Folder application

[Visuals]
James Toye fades into screen

[Interview]

Pilot

James Toye             

the digital process is more accurate, and you’re eliminating steps with potential error. There’s no doubt that the process has been simplified by using technology.

[Visuals]
Montage of shots showcasing the simplification of the refuelling process now that technology has been introduced

[Narration]

General Manager, Shell Aviation Asia and Middle East

Doris Tan            

Since the inception of aviation,

[Visuals]
Doris Tan fades into screen

[Interview]

General Manager, Shell Aviation Asia and Middle East

Doris Tan

Shell has worked with numerous visionaries and pioneers to drive progress for our industry. By working with airlines across the world, we identify areas where we can work with our customers,  to improve processes and create shared value.

[Visuals]
Montage of Doris and Mr Neo (Cathay Pacific Engineer) interacting

[Narration]

General Manager, Shell Aviation Asia and Middle East

Doris Tan

So maximising operational efficiency as part of the refuelling process has been on our minds for a while.

[Visuals]
Montage of Shell Engineers engaging in the refuelling process

[Narration]

General Manager, Shell Aviation Asia and Middle East

Doris Tan

At Shell, we want to lead in this transformation,

[Visuals]
Montage of Doris and Mr Neo using the Shell SkyPad, and its features

[Narration]

General Manager, Shell Aviation Asia and Middle East

Doris Tan

--and that’s why we worked with airlines to develop the Shell SkyPad Data Exchange to digitalise our refuelling process. The electronic tracking, update and transfer of data eliminates all manual handoffs, hence reducing waiting time and human errors.

[Visuals]
Montage of Shell Engineers engaging in the refuelling process

[Narration]

General Manager, Shell Aviation Asia and Middle East

Doris Tan

So ultimately this increase in operational efficiency will give the airline more time flying.

 

[Visuals]
Montage of Cathay Pilot James Toye getting ready pre-flight

[Narration]

General Manager, Shell Aviation Asia and Middle East

Doris Tan

Through the use of IATA Data standards in our digital refuelling process, we hope to expand the collaboration with airlines and enable more customers to enjoy this enhanced operational efficiency. Timeliness and efficiency are crucial to our customers, so we are very happy to be working with Cathay Pacific to demonstrate the efficiency brought about by this end-to-end digital refuelling.

[Visuals]
Montage of Cathay plane taxiing pre-takeoff

[Visuals]
James Toye fades into screen

[Interview]

Pilot

James Toye

Digitisation helps us move forward, helps us become more efficient, helps us provide a better flight experience, helps things be more accurate.

[Visuals]
Cathay plane takes off from runway, into the distance

[Interview]

Pilot

James Toye

There’s no doubt that technology and the integration with these collaboration efforts is a great part of aviation.

[Visuals]
Screen dissolves to white

[Visuals]
Shell logo fades onto screen with the following text:
“Find out more today about Shell SkyPad Data Exchange at:
https://aviation.shell.com/efficient-refuelling

Shell group of companies offers a platform for open and informed discussion on current development opportunities and challenges in Aviation. The opinion expressed and arguments employed are solely individual views of the authors/presenters. They do not necessarily reflect the views of Shell group of companies and should not be reported as representing the official views of Shell. Shell group of companies shall not be held responsible or liable in any manner whatsoever for any possible violations of copyright resulting from the posting of any written material on this website, nor is it responsible for any content or comments made therein.”

Improving refuelling efficiency – A Captain’s View

Pilot, James Toye, has been flying with Cathay Pacific for 15 years. Today he is a Captain, flying Boeing 777s, part of Cathay’s long-haul fleet.

‘One of the things I love about flying is you get challenged on so many different aspects,’ says Toye. ‘It can be anything from motor skills, on how you physically fly the aircraft, to your technical ability and knowledge. From a Captain’s position, one of your big roles is leadership. You are the focal point of a very, very big team. Everyone is involved in this big team effort to make sure the operation goes smoothly.’

And Toye believes that these leadership skills are just as relevant to meeting challenges on the ground as they are in the air.

‘Obviously aircraft make money when they are flying, so we try to reduce ground time as much as we can, and this makes the pre-flight period quite busy. Traditionally when you look at an aircraft on a turnaround on the ground, there is a whole heap of services that need to go on.’

‘During a turnaround, the crew are normally the focal point for all the activities that are going on,’ says Toye. ‘You are setting up the aircraft for the entire flight, with activities like loading cargo, loading passengers, refuelling the aircraft, making sure the aircraft is clean. So certainly, during the pre-flight activities, there is a lot of paperwork, and there are a lot of things that need to get looked at and verified, to make sure the aircraft gets away. Very paper-centric processes certainly do take time.’

‘Refuelling is obviously a very critical one and the traditional process was always paper based. We put the required fuel volume onto a piece of paper, go down to the refueller, they would send it back and forth multiple times to make sure that the fuel level on the aircraft was very accurate and making sure that all the records match.’

Toye believes that the impact of digitalisation on the aviation industry has been growing for some time.

‘If you look at technology in aviation, it has made leaps and bounds. Every new generation of aircraft that comes through is smarter, and one of the biggest things we have done recently is through mobile devices. We use an internally-built application called Flight Folder. And this itself has all the information that a crew need for their particular flight.’ 

Cathay Pacific has been working with Shell Aviation at Singapore Changi Airport to benefit from digitalisation by integrating its Flight Folder with Shell SkyPad Data Exchange. This is Shell’s end-to-end, digital refuelling solution based on the SkyPad tablet used by Shell Aviation’s apron operators at over 140 locations around the world. The two systems communicate directly with each other, sharing information and creating a real-time link between the pilot and the refueller. 

‘The steps involved are certainly simplified,’ says Toye. The first aspect is a digital connection between the pilot application and the refueller on the ground. So, all messages are sent electronically back and forth. You get status updates on what is going on, and it physically saves someone walking back and forth from the two locations to ensure that all the paperwork matches.

‘Refuelling an aircraft happens in a number of stages. Typically, we will do a standby fuel figure, and this is to get the aircraft very close to the fuel figure that it needs, but without going over. Once passengers are checked in, and cargo loading is finished, we get an accurate weight of the aircraft. Then the crew make a final fuel decision, and this is where they will send a digital message through. From there, once the refuelling is finished, the SkyPad will send a digital fuel receipt through to the cockpit crew. They will verify all the data and send acceptance of the fuel receipt back to the SkyPad system. Then refuelling event is over.’

In addition to efficiency gains, digital refuelling, enabled by Shell SkyPad data exchange, means that the whole process is now contactless, giving staff greater protection as the aviation industry looks to recover from the COVID-19. 

Doris Tan, General Manager for Shell Aviation in Asia Pacific and Middle East, says Shell is committed to working with airlines, across the world, the drive greater efficiency through digitalisation. 

‘Timeliness and efficiency are crucial to our customers who are operating in a very competitive business environment, and we are so proud to be working together with Cathay Pacific to demonstrate the efficiencies brought about by end-to-end digital refuelling.

‘By working closely with airlines across the world, we continue to identify areas where we can work together with our customers to optimise processes and create shared value. Maximising operational efficiency, as part of the refuelling process, has topped our list for a while. 

‘Through the use of IATA Data standards in our digital refuelling process, we hope to expand and work with more airlines and enable our customers to enhance their operational efficiency.’ 

Contact Us

Complete the form below to find out more about efficient refuelling solutions from Shell Aviation.

Disclaimer

Cautionary Note

The companies in which Shell plc directly and indirectly owns investments are separate legal entities. In this content “Shell”, “Shell Group” and “Group” are sometimes used for convenience to reference Shell plc and its subsidiaries in general. Likewise, the words “we”, “us” and “our” are also used to refer to Shell plc and its subsidiaries in general or to those who work for them. These terms are also used where no useful purpose is served by identifying the particular entity or entities. ‘‘Subsidiaries’’, “Shell subsidiaries” and “Shell companies” as used in this content refer to entities over which Shell plc either directly or indirectly has control. The terms “joint venture”, “joint operations”, “joint arrangements”, and “associates” may also be used to refer to a commercial arrangement in which Shell has a direct or indirect ownership interest with one or more parties.  The term “Shell interest” is used for convenience to indicate the direct and/or indirect ownership interest held by Shell in an entity or unincorporated joint arrangement, after exclusion of all third-party interest.

Forward-Looking statements

This content contains forward-looking statements (within the meaning of the U.S. Private Securities Litigation Reform Act of 1995) concerning the financial condition, results of operations and businesses of Shell. All statements other than statements of historical fact are, or may be deemed to be, forward-looking statements. Forward-looking statements are statements of future expectations that are based on management’s current expectations and assumptions, including (without limitation) those concerning Shell’s strategy and operating plans, macroeconomic conditions, future energy demand, supply and product mix, commodity prices, demand for Shell’s products, production results and reserve estimates, development, execution and management of projects, energy transition and climate change, management of safety and environmental risks, costs, cash capital expenditures, technology advancements, legislative, judicial, fiscal and regulatory developments, regional conflicts and trading conditions, and involve known and unknown risks and uncertainties that could cause actual results, performance or events to differ materially from those expressed or implied in these statements. Forward-looking statements include, among other things, statements concerning the potential exposure of Shell to market risks and statements expressing management’s expectations, beliefs, estimates, forecasts, projections and assumptions. These forward-looking statements are identified by their use of terms and phrases such as “aim”; “ambition”; ‘‘anticipate’’; “aspire”, “aspiration”, ‘‘believe’’; “commit”; “commitment”; ‘‘could’’; “desire”; ‘‘estimate’’; ‘‘expect’’; ‘‘goals’’; ‘‘intend’’; ‘‘may’’; “milestones”; ‘‘objectives’’; ‘‘outlook’’; ‘‘plan’’; ‘‘probably’’; ‘‘project’’; ‘‘risks’’; “schedule”; ‘‘seek’’; ‘‘should’’; ‘‘target’’; “vision”; ‘‘will’’; “would” and similar terms and phrases. There are a number of factors that could affect the future operations of Shell and could cause those results to differ materially from those expressed in the forward-looking statements included in this content, including (without limitation): (a) price fluctuations in crude oil and natural gas; (b) changes in demand for Shell’s products; (c) currency fluctuations; (d) drilling and production results; (e) reserves estimates; (f) loss of market share and industry competition; (g) environmental and physical risks, including climate change; (h) risks associated with the identification of suitable potential acquisition properties and targets, and successful negotiation and completion of such transactions; (i) the risk of doing business in developing countries and countries subject to international sanctions; (j) legislative, judicial, fiscal and regulatory developments including tariffs and regulatory measures addressing climate change; (k) economic and financial market conditions in various countries and regions; (l) political risks, including the risks of expropriation and renegotiation of the terms of contracts with governmental entities, delays or advancements in the approval of projects and delays in the reimbursement for shared costs; (m) risks associated with the impact of pandemics, regional conflicts, such as the Russia-Ukraine war and the conflict in the Middle East, and a significant cyber security, data privacy or IT incident; (n) the pace of the energy transition; and (o) changes in trading conditions. No assurance is provided that future dividend payments will match or exceed previous dividend payments. All forward-looking statements contained in this content are expressly qualified in their entirety by the cautionary statements contained or referred to in this section. Readers should not place undue reliance on forward-looking statements. Additional risk factors that may affect future results are contained in Shell plc’s Form 20-F for the year ended December 31, 2025 (available at www.shell.com/investors/news-and-filings/sec-filings.html and www.sec.gov

). These risk factors also expressly qualify all forward-looking statements contained in this content and should be considered by the reader.  Each forward-looking statement speaks only as of the date of this content. Neither Shell plc nor any of its subsidiaries undertake any obligation to publicly update or revise any forward-looking statement as a result of new information, future events or other information. In light of these risks, results could differ materially from those stated, implied or inferred from the forward-looking statements contained in this content.

Shell’s net carbon intensity and net-zero emissions target

In this content we may refer to Shell’s “net carbon intensity” (NCI), which includes Shell’s carbon emissions from the production of our energy products, our suppliers’ carbon emissions in supplying energy for that production and our customers’ carbon emissions associated with their use of the energy products we sell. Shell’s NCI also includes the emissions associated with the production and use of energy products produced by others which Shell purchases for resale. Shell only controls its own emissions. The use of the terms Shell’s “net carbon intensity” or NCI is for convenience only and not intended to suggest these emissions are those of Shell plc or its subsidiaries.

Shell’s operating plan and outlook are forecasted for a three-year period and ten-year period, respectively, and are updated every year. They reflect the current economic environment and what we can reasonably expect to see over the next three and ten years. Accordingly, the outlook reflects our combined Scope 1 and 2 target, NCI target and our oil products ambition over the next ten years. However, Shell’s operating plan and outlook cannot reflect our 2050 net-zero emissions target, as this target is outside our planning period. Such future operating plans and outlooks could include changes to our portfolio, efficiency improvements and the use of carbon capture and storage and carbon credits. In the future, as society moves towards net-zero emissions, we expect Shell’s operating plans and outlooks to reflect this movement. However, if society is not net zero in 2050, as of today, there would be significant risk that Shell may not meet this target.

The information provided above regarding Shell’s NCI and net zero emissions target are not intended, nor should they be construed as introducing, suggesting or making any claim, target or representation thereof other than what is included in the content.

Forward-Looking non-GAAP measures

This content may contain certain forward-looking non-GAAP measures such as free cash flow and underlying operating expenses. We are unable to provide a reconciliation of these forward-looking non-GAAP measures to the most comparable GAAP financial measures because certain information needed to reconcile those non-GAAP measures to the most comparable GAAP financial measures is dependent on future events some of which are outside the control of Shell, such as oil and gas prices, interest rates and exchange rates. Moreover, estimating such GAAP measures with the required precision necessary to provide a meaningful reconciliation is extremely difficult and could not be accomplished without unreasonable effort. Non-GAAP measures in respect of future periods which cannot be reconciled to the most comparable GAAP financial measure are calculated in a manner which is consistent with the accounting policies applied in Shell plc’s consolidated financial statements.  These forward-looking non-GAAP measures are provided to assist readers in understanding management’s use and expectations of such measures and may not be appropriate for other purposes.

The contents of websites referred to in this content do not form part of this content.

We may have used certain terms, such as resources, in this content that the United States Securities and Exchange Commission (SEC) strictly prohibits us from including in our filings with the SEC.  Investors are urged to consider closely the disclosure in our Form 20-F, File No 1-32575, available on the SEC website www.sec.gov