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Frequently Asked Questions - Fluid Issues

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1. My equipment manufacturer is recommending that I use another oil

2. You state that some oils suffer filterability problems when contaminated with water and calcium. Surely this is an unlikely combination. Where would calcium come from?

3. How does new Tellus cope with water contamination?

4. I have my Hydraulic Oil Laundered and get it back as good as new

1. My equipment manufacturer is recommending that I use another oil

 

If your equipment is under warranty, you should stick with the OEM recommendation during the warranty period. However, always check if the OEM approves Shell Tellus, as Shell has approvals from most major hydraulics manufacturers.1 in every 10 litres of hydraulic oil sold world-wide is Shell Tellus, a claim that no other major oil company can make.

 

Outside of warranty, remember that the OEM lubricant recommendation is only the minimum required for satisfactory performance. The goal of an equipment manufacturer is to sell more equipment; our goal at Shell is to prolong equipment life.

2. You state that some oils suffer filterability problems when contaminated with water and calcium. Surely this is an unlikely combination. Where would calcium come from?

 

Our tests show that the filterability of some oils is affected simply by water contamination and it is generally accepted that most systems will contain small amounts of water. Condensation can occur in the reservoir due to atmospheric conditions, storage of drums outdoors can allow breathing in of rainwater, and leaky water coolers all contribute to the ingress of water in a hydraulic system.

 

As far as calcium is concerned, it is clear from laboratory tests that only a few ppm of calcium in the presence of water is required to give rise to filterability problems with some oils. Many industrial environments carry airborne calcium. Calcium is a commonly used additive in engine oils and cross contamination between engine lubricants and hydraulic oils is not uncommon. Hardness salts in town water contain calcium, therefore contamination of a system with water via a cooler provides another source of calcium.

 

The reality is that the combination of water and calcium in a system is in fact quite likely, so you need an oil that can deal with this.

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3. How does new Tellus cope with water contamination?

 

Trace water contamination in any system is almost inevitable. Tellus has excellent filterability and demulsibility characteristics, meaning that even though you may have some water contamination, your machinery and productivity are less likely to be affected.

  The long term effects of water are numerous e.g. reduced rolling element bearing life, rusting, increased risk of cavitation erosion, and the formulation of high viscosity invert emulsions creating further risk of pump cavitation.

4. I have my Hydraulic Oil Laundered and get it back as good as new

 

Hydraulic oil cannot ever be entirely rejuvenated as Only solid contamination is strained out Oxidation products and spent additive cannot be removed by laundering.

 

Additives cannot be accurately refreshed because the original formulation is unknown to the launderer (and in the case of Shell Tellus Oils is also patented) Use of other additives can upset the formulation and hence the performance criteria e.g. filterability problems Laundered oils are rarely tested for performance (qualities unknown) Successive laundering operations result in an accumulation of oil soluble contaminants, such as oxidation products, spent additive etc. that can lead to the build up of lacquers and varnishes on system components.

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